What are the characteristics and advantages of online jet dispensing machines?
Publisher: Administrator Date: 2025-04-24
The characteristics and advantages of online jet dispensing machines can be summarized as follows:
1、 Core technical features
High precision control, using closed-loop pressure feedback and microliter level quantitative spraying technology, with a small range of adhesive error, meeting the precision dispensing needs of micro components such as chips and sensors.
Integrated visual positioning system to achieve precise positioning within the millimeter range, avoiding glue breakage or overflow problems caused by traditional manual operations.
Non contact spraying technology achieves precise control of small amounts of glue through non-contact spraying valves, with a minimum dispensing diameter of up to micrometers, especially suitable for coating complex structures such as folding screens and microfluidic chips.
Avoid physical contact with the workpiece, reduce the risk of material damage, and support high-speed continuous operation.
Intelligent and automated, equipped with a constant temperature control system and IoT module, real-time adjustment of glue parameters (such as viscosity and temperature), and automatic generation of process data reports, supporting quality traceability.
Support synchronous operations on assembly lines, reduce manual intervention, and achieve fully automated production at thousands of points per hour.
2、 Core advantages
Efficiency improvement: Compared to traditional manual or semi-automatic equipment, online jet dispensing machines can increase production capacity by 2-3 times, with a glue utilization rate of over 95%, significantly reducing material waste.
Flexibility and adaptability, supporting quick changeover and multi program switching, adapting to small batch and multi variety production needs (such as consumer electronics and new energy battery packaging).
Compatible with single component, two-component adhesives and various fluids (such as UV glue, epoxy resin), meeting the needs of different industries through modular design.
Stability and reliability, using a dual rail structure and servo motion control to ensure long-term stability of the equipment, suitable for high reliability scenarios such as automotive electronics and medical equipment.
Equipped with automatic detection function for glue point defects (such as broken glue and bubbles), it will immediately alarm and shut down in case of abnormalities, ensuring production continuity.
Cost control, reduced reliance on labor and downtime, low adhesive loss rate.
3、 Application scenarios
Consumer electronics: waterproof glue coating for mobile phone screens, PCB board packaging;
New energy: Sealing of power battery modules, bonding of photovoltaic module frames;
Medical equipment: medical catheter bonding, nucleic acid testing card box packaging;
Automotive manufacturing: headlight sealing, ADAS sensor packaging.